
The new “Cutting Assistant” for all TruLaser series from 6 kW determines laser cutting parameters independently thanks to artificial intelligence. This saves users time and counteracts the shortage of skilled workers.
With the “Cutting Assistant”, Trumpf is showcasing a solution at its in-house trade fair Intech that uses artificial intelligence (AI) to improve the quality of cut edges during laser cutting. In the first step, the production employee uses a handheld scanner to take a picture of the cutting edge of their component. The solution then evaluates the edge quality based on objective criteria such as burr formation.

© Trumpf
Using this information, the Cutting Assistant’s optimization algorithm suggests improved parameters for the cutting process. The machine then cuts the sheet again. If the quality still does not meet expectations, the user can repeat the process. No experience in laser cutting is required for this.
“With the Cutting Assistant, Trumpf is once again demonstrating that we are pioneers in the use of AI in industrial production. Users not only solve the shortage of skilled workers, but also save time and costs. This gives them productivity and competitive advantages,” promises Product Manager Louisa Peters at Trumpf.
The high-tech company offers its customers the solution for all TruLaser series from a power of 6 kW. Anyone who already owns a Trumpf machine can usually simply retrofit the Cutting Assistant.
AI evaluates edge quality and makes optimization suggestions
In laser cutting, users often find it difficult to determine the correct parameters for their material grades. With materials that are not optimized for laser cutting, the quality of the cut edge often deviates and the production employee has to change the technology parameters. They need a lot of time and experience to make the optimum settings, as they have to adjust each individual parameter in turn. This presents many companies with challenges – especially if they employ inexperienced workers in production.
The Cutting Assistant is integrated into the machine’s software. This means that the optimized parameters can be seamlessly transferred to the software without programming. This saves time and prevents errors.
Further improvements together with the users
The Trumpf experts have cut thousands of parts and used their years of specialist expertise to develop the Cutting Assistant. They have used this knowledge to train the algorithm. Trumpf’s work on the Cutting Assistant continues. In future, data from the application in the field will also be incorporated into the solution. This approach enables even faster and more reliable results because the self-learning system is continuously improving. Trumpf ensures that the algorithm does not disseminate the user’s expertise. “Manufacturers and users alike benefit from this innovative development approach. Data security is a top priority for Trumpf,” says Peters. Trumpf provides users with regular online updates that they can download to their machine.
Facts & Figures
Trumpf offers manufacturing solutions in the areas of machine tools and laser technology. The company is driving forward the digital networking of the manufacturing industry through consulting, platform and software offerings. Trumpf is one of the technology and market leaders in machine tools for flexible sheet metal processing and in industrial lasers.
In 2023/24, the company generated sales of 5.2 billion euros with 19,018 employees. With around 90 companies, the Group is represented in almost all European countries, in North and South America and in Asia. Production sites are located in Germany, France, Great Britain, Italy, Austria and Switzerland, in Poland, the Czech Republic, the USA, Mexico and China.
Web:
www.trumpf.com