{"id":5405,"date":"2021-12-03T05:17:43","date_gmt":"2021-12-03T03:17:43","guid":{"rendered":"https:\/\/bbr.news\/?p=5405"},"modified":"2021-12-03T16:01:55","modified_gmt":"2021-12-03T14:01:55","slug":"low-stress-plates-for-stable-production-processes","status":"publish","type":"post","link":"https:\/\/bbr.news\/en\/low-stress-plates-for-stable-production-processes","title":{"rendered":"Low stress plates for stable production processes"},"content":{"rendered":"<div class=\"shariff shariff-align-left shariff-widget-align-left\" data-services=\"facebook\" data-url=\"https:\/\/bbr.news\/en\/low-stress-plates-for-stable-production-processes\" data-timestamp=\"1638547315\" data-hidezero=\"1\" data-backendurl=\"https:\/\/bbr.news\/en\/wp-json\/shariff\/v1\/share_counts?\"><ul class=\"shariff-buttons theme-round orientation-horizontal buttonsize-small\"><li class=\"shariff-button twitter shariff-nocustomcolor\" style=\"background-color:#595959\"><a href=\"https:\/\/twitter.com\/share?url=https%3A%2F%2Fbbr.news%2Fen%2Flow-stress-plates-for-stable-production-processes&text=Low%20stress%20plates%20for%20stable%20production%20processes\" title=\"Bei X teilen\" aria-label=\"Bei X teilen\" role=\"button\" rel=\"noopener nofollow\" class=\"shariff-link\" style=\"; 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background-color:#999; color:#fff\"><span class=\"shariff-icon\" style=\"\"><svg width=\"32px\" height=\"20px\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 32 32\"><path fill=\"#999\" d=\"M32 12.7v14.2q0 1.2-0.8 2t-2 0.9h-26.3q-1.2 0-2-0.9t-0.8-2v-14.2q0.8 0.9 1.8 1.6 6.5 4.4 8.9 6.1 1 0.8 1.6 1.2t1.7 0.9 2 0.4h0.1q0.9 0 2-0.4t1.7-0.9 1.6-1.2q3-2.2 8.9-6.1 1-0.7 1.8-1.6zM32 7.4q0 1.4-0.9 2.7t-2.2 2.2q-6.7 4.7-8.4 5.8-0.2 0.1-0.7 0.5t-1 0.7-0.9 0.6-1.1 0.5-0.9 0.2h-0.1q-0.4 0-0.9-0.2t-1.1-0.5-0.9-0.6-1-0.7-0.7-0.5q-1.6-1.1-4.7-3.2t-3.6-2.6q-1.1-0.7-2.1-2t-1-2.5q0-1.4 0.7-2.3t2.1-0.9h26.3q1.2 0 2 0.8t0.9 2z\"\/><\/svg><\/span><\/a><\/li><li class=\"shariff-button printer shariff-nocustomcolor\" style=\"background-color:#a8a8a8\"><a href=\"javascript:window.print()\" title=\"drucken\" aria-label=\"drucken\" role=\"button\" rel=\"noopener nofollow\" class=\"shariff-link\" style=\"; background-color:#999; color:#fff\"><span class=\"shariff-icon\" style=\"\"><svg width=\"32px\" height=\"20px\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 30 32\"><path fill=\"#999\" d=\"M6.8 27.4h16v-4.6h-16v4.6zM6.8 16h16v-6.8h-2.8q-0.7 0-1.2-0.5t-0.5-1.2v-2.8h-11.4v11.4zM27.4 17.2q0-0.5-0.3-0.8t-0.8-0.4-0.8 0.4-0.3 0.8 0.3 0.8 0.8 0.3 0.8-0.3 0.3-0.8zM29.7 17.2v7.4q0 0.2-0.2 0.4t-0.4 0.2h-4v2.8q0 0.7-0.5 1.2t-1.2 0.5h-17.2q-0.7 0-1.2-0.5t-0.5-1.2v-2.8h-4q-0.2 0-0.4-0.2t-0.2-0.4v-7.4q0-1.4 1-2.4t2.4-1h1.2v-9.7q0-0.7 0.5-1.2t1.2-0.5h12q0.7 0 1.6 0.4t1.3 0.8l2.7 2.7q0.5 0.5 0.9 1.4t0.4 1.6v4.6h1.1q1.4 0 2.4 1t1 2.4z\"\/><\/svg><\/span><\/a><\/li><\/ul><\/div><h3>Kohler has developed a new, compact precision leveler specifically designed to meet the demands of manufacturing connectors, plugs and electronic components. Users benefit from consistent straightening results even with thin coil material or deviations in strip quality. This means that production processes can be made more stable and even the most stringent quality requirements can be met.<\/h3>\n<figure id=\"attachment_5393\" aria-describedby=\"caption-attachment-5393\" style=\"width: 508px\" class=\"wp-caption alignleft\"><img fetchpriority=\"high\" decoding=\"async\" class=\"size-medium wp-image-5393\" src=\"https:\/\/bbr.news\/wp-content\/uploads\/2021\/11\/3kohler-CPL120-offen-mit-Hand-508x381.jpg\" alt=\"Thanks to easy accessibility, cleaning of the back-up rollers and straightening rolls can be carried out quickly and easily. \u00a9 Kohler Mechanical Engineering\" width=\"508\" height=\"381\" \/><figcaption id=\"caption-attachment-5393\" class=\"wp-caption-text\">Thanks to easy accessibility, cleaning of the back-up rollers and straightening rolls can be carried out quickly and easily.<br \/>\u00a9 Kohler Mechanical Engineering<\/figcaption><\/figure>\n<p>Electronic control systems are on the advance &#8211; especially in the automotive industry. On the one hand, the number of vehicles with electric motors is increasing, and on the other hand, more and more electronic assistance, safety and comfort systems are being installed in passenger cars. Connectors are needed to make these controls work. They establish contact between the individual components and transmit data, energy or signals.<br \/>\nPlugs, connectors and other electronic components are often stamped from strips of copper, steel, aluminium or stainless steel sheet wound on coils. To eliminate existing stresses in the material, the strips must be straightened before punching and forming.<\/p>\n<p>However, most straightening machines are not suitable for the high precision requirements of the industry: The straightening rolls are too thick for the low strip thickness and the stiffness of the machines is not sufficient to plasticize the material sufficiently.<br \/>\nThe consequence is that inadequacies in the material are attempted to be remedied with ever more complex tools. In addition, there are inaccuracies that can lead to problems in downstream processes such as electroplating or overmoulding with plastic. Also, the high accuracy required by connector manufacturers often cannot be achieved in this way.<\/p>\n<h4>Precise straightening results thanks to optimum roller diameter<\/h4>\n<p>Kohler is launching the CPL 120, a compact precision leveler that is precisely adapted to the requirements of connector manufacturing.<br \/>\nSpecial attention was paid to the straightening rolls: The straightening machine was equipped with 19 hard-chrome plated straightening rolls, which are supported by a high number of back-up rolls, thus achieving a high rigidity. The small roll diameter ensures that even the thin strips commonly used in the industry can be precisely straightened.<br \/>\nThanks to easy accessibility, cleaning of the back-up rollers and straightening rolls can be carried out quickly and easily. This protects the belt material from dust, dirt particles and damage.<br \/>\nTo compensate for the straightening pressure, the machine has a particularly rigid design.<\/p>\n<figure id=\"attachment_5395\" aria-describedby=\"caption-attachment-5395\" style=\"width: 678px\" class=\"wp-caption alignleft\"><img decoding=\"async\" class=\"size-medium wp-image-5395\" src=\"https:\/\/bbr.news\/wp-content\/uploads\/2021\/11\/4kohler-CPL-ungerichtet-678x300.jpg\" alt=\"The non-directional material exhibits stresses and unevenness. \u00a9 Kohler Mechanical Engineering\" width=\"678\" height=\"300\" \/><figcaption id=\"caption-attachment-5395\" class=\"wp-caption-text\">The non-directional material exhibits stresses and unevenness.<br \/>\u00a9 Kohler Mechanical Engineering<\/figcaption><\/figure>\n<figure id=\"attachment_5401\" aria-describedby=\"caption-attachment-5401\" style=\"width: 678px\" class=\"wp-caption alignleft\"><img decoding=\"async\" class=\"size-medium wp-image-5401\" src=\"https:\/\/bbr.news\/wp-content\/uploads\/2021\/11\/5kohler-CPL-gerichtet-678x293.jpg\" alt=\"With precision-straightened strip material, the stresses are reduced to a minimum. \u00a9 Kohler Mechanical Engineering\" width=\"678\" height=\"293\" \/><figcaption id=\"caption-attachment-5401\" class=\"wp-caption-text\">With precision-straightened strip material, the stresses are reduced to a minimum.<br \/>\u00a9 Kohler Mechanical Engineering<\/figcaption><\/figure>\n<h4>High degree of plasticization even with thin belts<\/h4>\n<p>With the CPL 120, plasticizing degrees of more than 70 percent can be achieved, reliably eliminating stresses and unevenness in the coil material. The result is a much more stable manufacturing process of components that meet even the most stringent accuracy specifications. Users can also reduce their operating costs, since on the one hand there is less scrap and on the other hand the punching tools can be designed with a lower degree of complexity and ultimately longer service lives are achieved.<br \/>\nFirst users are already enthusiastic about the CPL. &#8220;The machine delivers what Kohler promised,&#8221; explains Alexander Frank, Head of Stamping Technology at Schr\u00f6der &amp; Bauer Werkzeugbau Stanztechnik GmbH + Co. KG. &#8220;There are worlds between a simple straightening stand and a Kohler precision straightening machine. For straightening strips up to 0.8 millimeters thick and more, the machine is simply ingenious. The adjustments can be made more sensitively and precisely than with other models. Thus, the straightening process runs constantly stable and delivers reproducible optimal results.&#8221;<\/p>\n<h4>Also available as complete system<\/h4>\n<p>Kohler&#8217;s newly developed compact precision leveler can be supplied as a complete system with horizontal decoiler or vertical decoiler for different coil weights. Kohler also supplies the appropriate machine control system at the customer&#8217;s request.<br \/>\nThanks to its space-saving design, the machine can be easily integrated into existing unwinding and production systems, which to date have operated without a straightening machine. In this way, every user can permanently improve his product quality even afterwards.<\/p>\n<figure id=\"attachment_5397\" aria-describedby=\"caption-attachment-5397\" style=\"width: 501px\" class=\"wp-caption alignright\"><img loading=\"lazy\" decoding=\"async\" class=\"size-medium wp-image-5397\" src=\"https:\/\/bbr.news\/wp-content\/uploads\/2021\/11\/6kohler-CPL-Vergleich-RW-1Cent-501x381.jpg\" alt=\"The straightening rolls of the Kohler CPL 120 precision straightening machine have a smaller diameter than a 1 cent coin with its approximately 16 mm \u00a9 Kohler Maschinenbau\" width=\"501\" height=\"381\" \/><figcaption id=\"caption-attachment-5397\" class=\"wp-caption-text\">The straightening rolls of the Kohler CPL 120 precision straightening machine have a smaller diameter than a 1-cent coin with its approximately 16 mm<br \/>\u00a9 Kohler Mechanical Engineering<\/figcaption><\/figure>\n<p style=\"padding-left: 80px;\">Facts about machine and straightening material:<br \/>\nLeveler:<br \/>\n&#8211; torsion-resistant design<br \/>\n&#8211; Number of straightening rolls: 19, all straightening rolls supported<br \/>\n&#8211; Minimum and maximum belt width: 10 to 120 mm<br \/>\n&#8211; Minimum and maximum belt thickness: 0.1 to 2 mm<br \/>\n&#8211; Maximum tape cross-section: approx. 190 mm2<br \/>\n&#8211; Minimum and maximum yield strength: approx. 200 to 600 N\/mm\u00b2<br \/>\n&#8211; Minimum and maximum belt speed: 5 to 30 m\/min<br \/>\n&#8211; Surface treatment of the straightening rolls: hard chrome plated<\/p>\n<p style=\"padding-left: 80px;\">Guidance material:<br \/>\n&#8211; Copper, steel, aluminium, stainless steel, fully or partially refined strips with precious metals<br \/>\n&#8211; Belt thickness: maximum 2 mm<br \/>\n&#8211; Belt width: maximum 120 mm<br \/>\n&#8211; Tensile strength: 200 to 600 N\/mm2<\/p>\n<p style=\"padding-left: 80px;\">Reel:<br \/>\n&#8211; Available with driven horizontal or unwound vertical reel<br \/>\n&#8211; For unwinding coils directly from the pallet<br \/>\n&#8211; Universal, particularly high-quality equipped pallet unwinder<br \/>\n&#8211; Contactless speed control via ultrasonic sensor<br \/>\n&#8211; Reversible winding direction<br \/>\n&#8211; Robust machine body with high load capacity<br \/>\n&#8211; Available in different sizes due to modular design<br \/>\n&#8211; Further equipment optional<\/p>\n<p>Web:<br \/>\n<a href=\"https:\/\/www.kohler-germany.com\" target=\"_blank\" rel=\"noopener\">www.kohler-germany.com<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<div class=\"mh-excerpt\">Kohler has developed a new, compact precision leveler specifically designed to meet the demands of manufacturing connectors, plugs and electronic components. Users benefit from consistent straightening results even with thin <a class=\"mh-excerpt-more\" href=\"https:\/\/bbr.news\/en\/low-stress-plates-for-stable-production-processes\" title=\"Low stress plates for stable production processes\">[&#8230;]<\/a><\/div>\n","protected":false},"author":3,"featured_media":5399,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[1343,1268,1344],"class_list":{"0":"post-5405","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-sheetmetalcoils","8":"tag-kohler-mechanical-engineering","9":"tag-straighten","10":"tag-straightener"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.6 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Low stress plates for stable production processes - bbr B\u00e4nder Bleche Rohre<\/title>\n<meta name=\"description\" content=\"Kohler has developed a compact precision leveler specifically for the production of connectors and electronic components.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/bbr.news\/en\/low-stress-plates-for-stable-production-processes\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Low stress plates for stable production processes - 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