{"id":14195,"date":"2024-11-20T05:34:35","date_gmt":"2024-11-20T03:34:35","guid":{"rendered":"https:\/\/bbr.news\/?p=14195"},"modified":"2024-11-11T12:02:39","modified_gmt":"2024-11-11T10:02:39","slug":"green-process-chains","status":"publish","type":"post","link":"https:\/\/bbr.news\/en\/green-process-chains","title":{"rendered":"Green process chains"},"content":{"rendered":"<div class=\"shariff shariff-align-left shariff-widget-align-left\" data-services=\"facebook\" data-url=\"https:\/\/bbr.news\/en\/green-process-chains\" data-timestamp=\"1731326559\" data-hidezero=\"1\" data-backendurl=\"https:\/\/bbr.news\/en\/wp-json\/shariff\/v1\/share_counts?\"><ul class=\"shariff-buttons theme-round orientation-horizontal buttonsize-small\"><li class=\"shariff-button twitter shariff-nocustomcolor\" style=\"background-color:#595959\"><a href=\"https:\/\/twitter.com\/share?url=https%3A%2F%2Fbbr.news%2Fen%2Fgreen-process-chains&text=Green%20process%20chains\" title=\"Bei X teilen\" aria-label=\"Bei X teilen\" role=\"button\" rel=\"noopener nofollow\" class=\"shariff-link\" style=\"; 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background-color:#999; color:#fff\"><span class=\"shariff-icon\" style=\"\"><svg width=\"32px\" height=\"20px\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 32 32\"><path fill=\"#999\" d=\"M32 12.7v14.2q0 1.2-0.8 2t-2 0.9h-26.3q-1.2 0-2-0.9t-0.8-2v-14.2q0.8 0.9 1.8 1.6 6.5 4.4 8.9 6.1 1 0.8 1.6 1.2t1.7 0.9 2 0.4h0.1q0.9 0 2-0.4t1.7-0.9 1.6-1.2q3-2.2 8.9-6.1 1-0.7 1.8-1.6zM32 7.4q0 1.4-0.9 2.7t-2.2 2.2q-6.7 4.7-8.4 5.8-0.2 0.1-0.7 0.5t-1 0.7-0.9 0.6-1.1 0.5-0.9 0.2h-0.1q-0.4 0-0.9-0.2t-1.1-0.5-0.9-0.6-1-0.7-0.7-0.5q-1.6-1.1-4.7-3.2t-3.6-2.6q-1.1-0.7-2.1-2t-1-2.5q0-1.4 0.7-2.3t2.1-0.9h26.3q1.2 0 2 0.8t0.9 2z\"\/><\/svg><\/span><\/a><\/li><li class=\"shariff-button printer shariff-nocustomcolor\" style=\"background-color:#a8a8a8\"><a href=\"javascript:window.print()\" title=\"drucken\" aria-label=\"drucken\" role=\"button\" rel=\"noopener nofollow\" class=\"shariff-link\" style=\"; background-color:#999; color:#fff\"><span class=\"shariff-icon\" style=\"\"><svg width=\"32px\" height=\"20px\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 30 32\"><path fill=\"#999\" d=\"M6.8 27.4h16v-4.6h-16v4.6zM6.8 16h16v-6.8h-2.8q-0.7 0-1.2-0.5t-0.5-1.2v-2.8h-11.4v11.4zM27.4 17.2q0-0.5-0.3-0.8t-0.8-0.4-0.8 0.4-0.3 0.8 0.3 0.8 0.8 0.3 0.8-0.3 0.3-0.8zM29.7 17.2v7.4q0 0.2-0.2 0.4t-0.4 0.2h-4v2.8q0 0.7-0.5 1.2t-1.2 0.5h-17.2q-0.7 0-1.2-0.5t-0.5-1.2v-2.8h-4q-0.2 0-0.4-0.2t-0.2-0.4v-7.4q0-1.4 1-2.4t2.4-1h1.2v-9.7q0-0.7 0.5-1.2t1.2-0.5h12q0.7 0 1.6 0.4t1.3 0.8l2.7 2.7q0.5 0.5 0.9 1.4t0.4 1.6v4.6h1.1q1.4 0 2.4 1t1 2.4z\"\/><\/svg><\/span><\/a><\/li><\/ul><\/div><h3>Sustainable business practices help to reduce the effects of climate change and ensure a future worth living for generations to come.<br \/>\nKasto is aware of its responsibility and pursues several strategies: minimizing CO2 emissions and resource consumption with energy-efficient, durable products and converting its own company to environmentally friendly processes. <\/h3>\n<p>  Sustainability means achieving a balance between ecological, social and economic development &#8211; to meet the needs of society without jeopardizing the opportunities of future generations.<br \/>\nKasto relies on resource-saving technologies that reduce and eliminate negative environmental impacts thanks to sustainable production.<br \/>\nThe specialist for saws, storage and material handling is also driving forward the green process chain on the product side.<br \/>\nFor example, the recertification of the energy management system in accordance with ISO 50001 was on the agenda.<br \/>\nThis enables the company to ensure that energy is not wasted.<br \/>\n&#8220;In recent years, we have invested a seven-figure sum in efficient technology, heat recovery and solvent-free painting,&#8221; explains S\u00f6nke Krebber, member of the management team at Kasto.<br \/>\n&#8220;The successful re-certification has shown that this was the right approach.&#8221;<br \/>\nTwo of the building blocks were replacing the oil heating with efficient infrared heaters and converting the lighting to LED.<br \/>\nKasto also replaced heat pumps and compressors with more economical models.<br \/>\nIn intralogistics, the old chargers for industrial trucks had to make way for modern, highly efficient units.<br \/>\nKasto also converted its telephone system and computer center to ecological operation.<br \/>\nThe company now uses the waste heat from its compressors to heat the staff rooms.<br \/>\nBetween 2016 and 2022, these measures saved the company a total of 2.3 million kilowatt hours of energy.<br \/>\nThis corresponds to a reduction of 22 percent.<br \/>\nKasto has also been reducing its CO\u2082 emissions from business trips year on year for around ten years &#8211; by keeping them to a minimum and using virtual meetings instead.                <figure id=\"attachment_14188\" aria-describedby=\"caption-attachment-14188\" style=\"width: 301px\" class=\"wp-caption alignright\"><img fetchpriority=\"high\" decoding=\"async\" class=\" wp-image-14187\" src=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/10\/02_Sub_Kasto.jpeg\" alt=\"Kastoenergysave converts excess kinetic energy from storage and retrieval machines into electricity and stores it temporarily. Kasto Maschinenbau GmbH &amp; Co. KG\" width=\"301\" height=\"173\" srcset=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/10\/02_Sub_Kasto.jpeg 2055w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/10\/02_Sub_Kasto-1536x883.jpeg 1536w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/10\/02_Sub_Kasto-2048x1177.jpeg 2048w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/10\/02_Sub_Kasto-663x381.jpeg 663w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/10\/02_Sub_Kasto-768x441.jpeg 768w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/10\/02_Sub_Kasto-762x438.jpeg 762w\" sizes=\"(max-width: 301px) 100vw, 301px\" \/><figcaption id=\"caption-attachment-14188\" class=\"wp-caption-text\">Kastoenergysave converts excess kinetic energy from storage and retrieval machines into electricity and stores it temporarily.<br \/>\u00a9 Kasto Maschinenbau GmbH &amp; Co KG<\/figcaption><\/figure><\/p>\n<h4>Environmentally friendly processes<\/h4>\n<p>  In addition to increasing efficiency, Kasto is also focusing on environmentally friendly processes.<br \/>\nOne example is the conversion of the paint shop from liquid paint to powder coating.<br \/>\nThanks to the new process, the specialist for saws and bearings can completely dispense with solvents.<br \/>\nThe use of digital twins also saves resources.<br \/>\nWith the help of virtual commissioning (VIBN), the company simulates machines and systems before they actually go into operation.<br \/>\nThis is based on the 3D design data, which also includes actuators and sensors.<br \/>\nThis allows potential problems to be rectified at an early stage, implementation runs smoothly and there is no need for time-consuming reworking at the customer&#8217;s premises.<br \/>\nAnother advantage: users can train their specialists in the operation of the new machine before the system goes into operation.<br \/>\nThis not only saves energy, but also time.          <\/p>\n<h4>Repairability and retrofit<\/h4>\n<p>  And something else is crucial for greater sustainability: the longevity of the machines.<br \/>\nIf users use saws, storage systems and handling technologies for many years, this saves resources for production and disposal.<br \/>\nReduced material and energy consumption lowers the environmental impact, CO2 emissions and waste volumes.<br \/>\nIn its in-house repair workshop, Kasto also makes saws that have been in operation for more than 20 years fit for the future.<br \/>\nOne impressive example is one of the oldest bandsaws still in operation from the 1980s, which ran every working day for over 40 years at a metal dealer.<br \/>\nThe experts modernize the bearings with a retrofit directly on site at the customer&#8217;s premises.<br \/>\nThe machines are then brought back up to the current state of the art and will remain functional for the next ten to 20 years.<br \/>\nKasto also offers an environmentally friendly solution for new installations of automatic Unicompact long goods storage systems.<br \/>\nWith the Kastoweld mobile cassette production system, the company produces the voluminous load carriers directly on site using robots to a high and certified quality.<br \/>\nThis eliminates the need for many truck transports that would otherwise be necessary due to the bulky cassettes.<br \/>\nThe production system is usually ready for operation within two weeks.<br \/>\nIt welds the cassettes from the raw material provided and coats them with an anti-corrosion oil.<br \/>\n&#8220;When Kasto presented us with this solution, we were delighted. It saved us considerable freight costs and reduced our environmental impact by around 23 tons of CO2. We also didn&#8217;t have to worry about storing the cassettes ourselves and were able to use the warehouse after a short time,&#8221; reports Felix Kern, assistant to the management at VBE.<br \/>\nAs a steel trading partner in the Rhine-Neckar metropolitan region, Vereinigte Baustoff- und Eisen-GmbH (VBE) offers an extensive range of steel bars and sheets, shaped steel, pipes, construction elements and reinforcing steel.               <figure id=\"attachment_14190\" aria-describedby=\"caption-attachment-14190\" style=\"width: 301px\" class=\"wp-caption alignright\"><img decoding=\"async\" class=\" wp-image-14189\" src=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/10\/03_Sustainability-KASTO.jpg\" alt=\"Kasto uses the 3D design data to create a digital twin that can be used to virtually commission new systems. Kasto Maschinenbau GmbH &amp; Co. KG\" width=\"301\" height=\"169\" srcset=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/10\/03_Sustainability-KASTO.jpg 1920w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/10\/03_Sustainability-KASTO-1536x864.jpg 1536w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/10\/03_Sustainability-KASTO-678x381.jpg 678w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/10\/03_Sustainability-KASTO-768x432.jpg 768w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/10\/03_Sustainability-KASTO-779x438.jpg 779w\" sizes=\"(max-width: 301px) 100vw, 301px\" \/><figcaption id=\"caption-attachment-14190\" class=\"wp-caption-text\">Kasto uses the 3D design data to create a digital twin that can be used to virtually commission new systems.<br \/>\u00a9 Kasto Maschinenbau GmbH &amp; Co KG<\/figcaption><\/figure><\/p>\n<h4>Reducing and recovering energy<\/h4>\n<p>  Another Kasto tool that supports users on the road to sustainability is Kastoenergysave.<br \/>\nIt enables them to save up to 40 percent energy and up to 50 percent on the connected load of storage and retrieval machines (SRMs) without having to sacrifice performance.<br \/>\nThe system converts excess kinetic energy into electricity and stores it temporarily.<br \/>\nThe drives in the storage system can thus be supplied efficiently when the energy is needed.<br \/>\nThis enables companies to cut their operating and investment costs and reduce their CO2 emissions.<br \/>\nMetalworkers are also environmentally friendly with Kastooptisaw.<br \/>\nThe straight and mitre cut optimization ensures ideal use of the long material, significantly reducing the amount of waste and reducing the amount of material that needs to be moved.<br \/>\nThe optimization tool is fully integrated into the Kastologic warehouse management system (WMS).<br \/>\nKastologic enables fully automated storage, sawing and material handling.<br \/>\nThe focus is not only on process reliability and speed, but also on low energy consumption.<br \/>\nAlgorithms calculate the energy requirement and reduce it by controlling the storage components as required.<br \/>\nFor example, the software perfects the paths of the storage and retrieval machine (SRM) and thus the travel strategy.<br \/>\nKasto&#8217;s sawing technology is also energy-optimized: The drives comply with energy efficiency class IE3.<br \/>\nFrequency controllers control the motor speed and adapt the speed variably to different applications, thus enabling savings to be made.               <\/p>\n<h4>Competitive advantages through cost savings<\/h4>\n<p>  With its sustainable solutions, which focus on energy recovery, repairability and resource efficiency, Kasto shows how both ecological and economic benefits can be achieved.<br \/>\nEfficient systems enable users to lower their operating costs and reduce their CO2 footprint.<br \/>\nThe optimized use of raw materials minimizes the amount of waste and at the same time reduces the environmental impact.<br \/>\nKasto also plays a pioneering role within its own company, continuously revising its processes and actively promoting greater sustainability.     <\/p>\n<h4 style=\"padding-left: 40px;\">Facts &amp; Figures<\/h4>\n<p style=\"padding-left: 40px;\">The Kasto Group, based in Achern, Germany, specializes in sawing, storage and automation technology for metal long products and sheet metal.<br \/>\nThe company is a global market and technology leader for metal sawing machines, semi-automatic and automatic long goods and sheet metal storage systems, automatic handling systems for metal rods, sheets and blanks, as well as the associated intelligent software.  With 180 years of experience, Kasto is one of the oldest family businesses in Europe. 170 patents, more than 140,000 sawing machines delivered all over the world and over 2,400 automatic storage systems installed testify to the company&#8217;s success. In addition to a branch plant in Schalkau, Thuringia, Kasto has subsidiaries in England, France, Singapore, China, Switzerland and the USA as well as sales and service partners in many other countries.<\/p>\n<p>  Web: <a href=\"http:\/\/www.kasto.com\" target=\"_blank\" rel=\"noopener\">www.kasto.com<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<div class=\"mh-excerpt\">Sustainable business practices help to reduce the effects of climate change and ensure a future worth living for generations to come. Kasto is aware of its responsibility and pursues several <a class=\"mh-excerpt-more\" href=\"https:\/\/bbr.news\/en\/green-process-chains\" title=\"Green process chains\">[&#8230;]<\/a><\/div>\n","protected":false},"author":3,"featured_media":14186,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[615],"tags":[738],"class_list":{"0":"post-14195","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-company","8":"tag-kasto-en"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.6 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Green process chains - bbr B\u00e4nder Bleche Rohre<\/title>\n<meta name=\"description\" content=\"Sustainable business practices help to reduce the impact of climate change and Company\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/bbr.news\/en\/green-process-chains\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Green process chains - bbr B\u00e4nder Bleche Rohre\" \/>\n<meta property=\"og:description\" content=\"Sustainable business practices help to reduce the impact of climate change and Company\" \/>\n<meta property=\"og:url\" content=\"https:\/\/bbr.news\/en\/green-process-chains\" \/>\n<meta property=\"og:site_name\" content=\"bbr B\u00e4nder Bleche Rohre\" \/>\n<meta property=\"article:published_time\" content=\"2024-11-20T03:34:35+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/10\/01_Sustainability-KASTO-scaled-e1728239570520.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"2560\" \/>\n\t<meta property=\"og:image:height\" content=\"1707\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Hans Georg Sch\u00e4tzl\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Hans Georg Sch\u00e4tzl\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"7 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"TechArticle\",\"@id\":\"https:\/\/bbr.news\/en\/green-process-chains#article\",\"isPartOf\":{\"@id\":\"https:\/\/bbr.news\/en\/green-process-chains\"},\"author\":{\"name\":\"Hans Georg Sch\u00e4tzl\",\"@id\":\"https:\/\/bbr.news\/en#\/schema\/person\/2d58708dd5f30d26f442ecb47a29b756\"},\"headline\":\"Green process chains\",\"datePublished\":\"2024-11-20T03:34:35+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/bbr.news\/en\/green-process-chains\"},\"wordCount\":1277,\"publisher\":{\"@id\":\"https:\/\/bbr.news\/en#organization\"},\"image\":{\"@id\":\"https:\/\/bbr.news\/en\/green-process-chains#primaryimage\"},\"thumbnailUrl\":\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/10\/01_Sustainability-KASTO-scaled-e1728239570520.jpg\",\"keywords\":[\"Kasto\"],\"articleSection\":[\"Company\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/bbr.news\/en\/green-process-chains\",\"url\":\"https:\/\/bbr.news\/en\/green-process-chains\",\"name\":\"Green process chains - bbr B\u00e4nder Bleche Rohre\",\"isPartOf\":{\"@id\":\"https:\/\/bbr.news\/en#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\/\/bbr.news\/en\/green-process-chains#primaryimage\"},\"image\":{\"@id\":\"https:\/\/bbr.news\/en\/green-process-chains#primaryimage\"},\"thumbnailUrl\":\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/10\/01_Sustainability-KASTO-scaled-e1728239570520.jpg\",\"datePublished\":\"2024-11-20T03:34:35+00:00\",\"description\":\"Sustainable business practices help to reduce the impact of climate change and Company\",\"breadcrumb\":{\"@id\":\"https:\/\/bbr.news\/en\/green-process-chains#breadcrumb\"},\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\/\/bbr.news\/en\/green-process-chains\"]}]},{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\/\/bbr.news\/en\/green-process-chains#primaryimage\",\"url\":\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/10\/01_Sustainability-KASTO-scaled-e1728239570520.jpg\",\"contentUrl\":\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/10\/01_Sustainability-KASTO-scaled-e1728239570520.jpg\",\"width\":2560,\"height\":1707,\"caption\":\"Mit der mobilen Kassettenfertigung Kastoweld fertigt Kasto direkt vor Ort robotergest\u00fctzt die volumin\u00f6sen Ladungstr\u00e4ger in hoher und zertifizierter Qualit\u00e4t. \u00a9 Kasto Maschinenbau GmbH & Co. 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