{"id":13800,"date":"2024-10-11T05:14:58","date_gmt":"2024-10-11T03:14:58","guid":{"rendered":"https:\/\/bbr.news\/?p=13800"},"modified":"2024-10-09T09:45:33","modified_gmt":"2024-10-09T07:45:33","slug":"full-control-during-automated-welding","status":"publish","type":"post","link":"https:\/\/bbr.news\/en\/full-control-during-automated-welding","title":{"rendered":"Full control during automated welding"},"content":{"rendered":"

With React, the welding technology manufacturer EWM from M\u00fcndersbach is launching a new welding process on the market. Using active wire movement, the MIG\/MAG process from EWM enables maximum control during automated welding. The full-range supplier of welding technology thus increases process stability to a maximum. As a result, users achieve up to 100 process higher welding speeds and significantly higher quality results compared to conventional short arc processes.<\/h3>\n
\"EWM
EWM React offers a high level of control and process reliability in automated MIG\/MAG welding.
\u00a9 EWM<\/figcaption><\/figure>\n

When you combine a short arc process with digital welding process control and add a highly dynamic torch drive, you get EWM React. This solution consists of a titanium XQ-R power source with integrated RCC module and the new React control system. “React” stands for reversing actively controlled transfer. This describes a process in which the welding droplet is transferred into the weld pool in a controlled manner – both by regulating the welding voltage and welding current and by moving the wire forwards and backwards.<\/p>\n

To do this, the wire is first moved towards the weld pool at high speed while the arc burns onto the weld pool and creates a molten droplet.
\nAs soon as the wire touches the molten metal, the droplet is short-circuited into the molten pool. The wire is then precisely pulled out of the molten pool by an active and dynamically controlled retraction and the arc is re-ignited with very low power. The combination of rapid current reduction by the RCC module and the controlled mechanical movement of the wire enables spatter-free results with maximum process stability.<\/p>\n

Welding speed doubled – quality optimized<\/h4>\n

The active wire movement in the high frequency range is generated using a new EWM robot torch with a highly dynamic motor. This breaks through the usual physical limits of the short arc; the droplet transfer is completely controlled. Thanks to the enormous process stability, welding speeds twice as high as with a classic short arc can be achieved, while the heat input can be reduced by up to 35 percent. This reduces distortion to a minimum.<\/p>\n

EWM thus offers an efficient process for high-quality welding results in the application areas of cladding, joint welding and wire arc additive manufacturing (WAAM).
\n“With EWM React, we offer outstanding control and effectiveness in automated MIG\/MAG welding compared to conventional processes,” summarizes Martin Hartke, Head of Welding Process Technology at EWM.<\/p>\n

Web: www.ewm-group.com<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"

With React, the welding technology manufacturer EWM from M\u00fcndersbach is launching a new welding process on the market. Using active wire movement, the MIG\/MAG process from EWM enables maximum control […]<\/a><\/div>\n","protected":false},"author":3,"featured_media":13793,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[615],"tags":[1418],"class_list":{"0":"post-13800","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-company","8":"tag-ewm-en"},"yoast_head":"\nFull control during automated welding - bbr B\u00e4nder Bleche Rohre<\/title>\n<meta name=\"description\" content=\"With React, welding technology manufacturer EWM from M\u00fcndersbach is launching a new welding process onto the market. 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