{"id":13435,"date":"2024-09-02T06:27:11","date_gmt":"2024-09-02T04:27:11","guid":{"rendered":"https:\/\/bbr.news\/?p=13435"},"modified":"2024-08-28T14:19:53","modified_gmt":"2024-08-28T12:19:53","slug":"trend-setting-investment","status":"publish","type":"post","link":"https:\/\/bbr.news\/en\/trend-setting-investment","title":{"rendered":"Trend-setting investment"},"content":{"rendered":"<div class=\"shariff shariff-align-left shariff-widget-align-left\" data-services=\"facebook\" data-url=\"https:\/\/bbr.news\/en\/trend-setting-investment\" data-timestamp=\"1724854793\" data-hidezero=\"1\" data-backendurl=\"https:\/\/bbr.news\/en\/wp-json\/shariff\/v1\/share_counts?\"><ul class=\"shariff-buttons theme-round orientation-horizontal buttonsize-small\"><li class=\"shariff-button twitter shariff-nocustomcolor\" style=\"background-color:#595959\"><a href=\"https:\/\/twitter.com\/share?url=https%3A%2F%2Fbbr.news%2Fen%2Ftrend-setting-investment&text=Trend-setting%20investment\" title=\"Bei X teilen\" aria-label=\"Bei X teilen\" role=\"button\" rel=\"noopener nofollow\" class=\"shariff-link\" style=\"; 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background-color:#999; color:#fff\"><span class=\"shariff-icon\" style=\"\"><svg width=\"32px\" height=\"20px\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 32 32\"><path fill=\"#999\" d=\"M32 12.7v14.2q0 1.2-0.8 2t-2 0.9h-26.3q-1.2 0-2-0.9t-0.8-2v-14.2q0.8 0.9 1.8 1.6 6.5 4.4 8.9 6.1 1 0.8 1.6 1.2t1.7 0.9 2 0.4h0.1q0.9 0 2-0.4t1.7-0.9 1.6-1.2q3-2.2 8.9-6.1 1-0.7 1.8-1.6zM32 7.4q0 1.4-0.9 2.7t-2.2 2.2q-6.7 4.7-8.4 5.8-0.2 0.1-0.7 0.5t-1 0.7-0.9 0.6-1.1 0.5-0.9 0.2h-0.1q-0.4 0-0.9-0.2t-1.1-0.5-0.9-0.6-1-0.7-0.7-0.5q-1.6-1.1-4.7-3.2t-3.6-2.6q-1.1-0.7-2.1-2t-1-2.5q0-1.4 0.7-2.3t2.1-0.9h26.3q1.2 0 2 0.8t0.9 2z\"\/><\/svg><\/span><\/a><\/li><li class=\"shariff-button printer shariff-nocustomcolor\" style=\"background-color:#a8a8a8\"><a href=\"javascript:window.print()\" title=\"drucken\" aria-label=\"drucken\" role=\"button\" rel=\"noopener nofollow\" class=\"shariff-link\" style=\"; background-color:#999; color:#fff\"><span class=\"shariff-icon\" style=\"\"><svg width=\"32px\" height=\"20px\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 30 32\"><path fill=\"#999\" d=\"M6.8 27.4h16v-4.6h-16v4.6zM6.8 16h16v-6.8h-2.8q-0.7 0-1.2-0.5t-0.5-1.2v-2.8h-11.4v11.4zM27.4 17.2q0-0.5-0.3-0.8t-0.8-0.4-0.8 0.4-0.3 0.8 0.3 0.8 0.8 0.3 0.8-0.3 0.3-0.8zM29.7 17.2v7.4q0 0.2-0.2 0.4t-0.4 0.2h-4v2.8q0 0.7-0.5 1.2t-1.2 0.5h-17.2q-0.7 0-1.2-0.5t-0.5-1.2v-2.8h-4q-0.2 0-0.4-0.2t-0.2-0.4v-7.4q0-1.4 1-2.4t2.4-1h1.2v-9.7q0-0.7 0.5-1.2t1.2-0.5h12q0.7 0 1.6 0.4t1.3 0.8l2.7 2.7q0.5 0.5 0.9 1.4t0.4 1.6v4.6h1.1q1.4 0 2.4 1t1 2.4z\"\/><\/svg><\/span><\/a><\/li><\/ul><\/div><h3>As a global specialist for pumping complex media, Netzsch Pumpen &amp; Systeme GmbH, Waldkraiburg, specializes in the development, production and sale of positive displacement pumps.<br \/>\nMore than 75,000 pumps are produced each year, which are used in a wide range of industries such as environment &amp; energy, food &amp; pharmaceuticals, chemicals &amp; paper, oil &amp; gas, mining and battery production. <\/h3>\n<p><figure id=\"attachment_13422\" aria-describedby=\"caption-attachment-13422\" style=\"width: 249px\" class=\"wp-caption alignright\"><img fetchpriority=\"high\" decoding=\"async\" class=\" wp-image-13421\" src=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/2_BEHRINGER-Anwenderreportage-NETZSCH-12-scaled.jpg\" alt=\"The new high-bay warehouse contains 412 long goods cassettes, each of which can hold 4 tons. The transfer area is located behind the closed roller shutter. \u00a9 Behringer\" width=\"249\" height=\"374\" srcset=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/2_BEHRINGER-Anwenderreportage-NETZSCH-12-scaled.jpg 1708w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/2_BEHRINGER-Anwenderreportage-NETZSCH-12-1025x1536.jpg 1025w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/2_BEHRINGER-Anwenderreportage-NETZSCH-12-1366x2048.jpg 1366w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/2_BEHRINGER-Anwenderreportage-NETZSCH-12-254x381.jpg 254w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/2_BEHRINGER-Anwenderreportage-NETZSCH-12-768x1151.jpg 768w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/2_BEHRINGER-Anwenderreportage-NETZSCH-12-292x438.jpg 292w\" sizes=\"(max-width: 249px) 100vw, 249px\" \/><figcaption id=\"caption-attachment-13422\" class=\"wp-caption-text\">The new high-bay warehouse contains 412 long goods cassettes, each of which can hold 4 tons.<br \/>\nThe transfer area is located behind the closed roller shutter. <br \/>\u00a9 Behringer<\/figcaption><\/figure>  Netzsch Pumpen &amp; Systeme GmbH is part of the Netzsch Group, which employs over 4,000 people worldwide, around 600 of whom work at the Netzsch campus in Waldkraiburg, Upper Bavaria.<br \/>\nFor the manufacture of the pumps, semi-finished products in various grades with diameters of up to 540 mm are cut from whole rods and tubes.<br \/>\nThese sawn blanks are then fed into the subsequent turning\/milling production processes.<br \/>\nThe old sawing center at Netzsch consisted of two stand-alone automatic bandsawing machines from Behringer and many individual cantilever arm storage systems, which took up an entire production hall.<br \/>\nThe overhead crane was used to unload the raw material from the truck, store the bars in the manual long goods store and feed the saw.<br \/>\nIn addition, the materials were not cataloged.<br \/>\n&#8220;The manual workload was enormous,&#8221; says Markus Hanslmaier, Project Manager for Production Planning, describing the initial situation at Netzsch.<br \/>\n&#8220;Our employees invested a lot of time searching for the required material on the shelves, transporting it to the saw and measuring it by hand.&#8221;         <\/p>\n<h4>Task and selection of partners<\/h4>\n<p>  The main aim of the project was to achieve a significant increase in efficiency and a reduction in costs.<br \/>\n&#8220;We wanted to reduce crane movements, integrate material management and thereby achieve cost control,&#8221; emphasizes Markus Hanslmaier.<br \/>\n&#8220;Initially, we were in separate discussions with both partners,&#8221; explains Markus Hanslmaier.<br \/>\n&#8220;The individual project planning of both project participants convinced us.<br \/>\nSpace is tight, but Remmert and Behringer found a suitable solution.<br \/>\nTo collect the raw material, the bars are separated and sorted into the storage cassettes of the bridge storage system.<br \/>\nWithin the storage cassettes, the bars or tubes are separated using dividing pins so that they can be automatically removed later.<br \/>\nThe cassette is then stored in the high-bay warehouse.<br \/>\nRemmert&#8217;s goods management system (WMS for short) serves as the central planning and control system.<br \/>\nThis is where all material stock management takes place.<br \/>\nIt also serves as an interface between the customer&#8217;s ERP system (SAP) and the two automatic band saws from Behringer.<br \/>\nProduction orders are automatically imported from SAP, the raw material is scheduled accordingly and the order is transferred to one of the two bandsaws.             <figure id=\"attachment_13426\" aria-describedby=\"caption-attachment-13426\" style=\"width: 249px\" class=\"wp-caption alignright\"><img decoding=\"async\" class=\" wp-image-13425\" src=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/4_BEHRINGER-Anwenderreportage-NETZSCH-17-scaled.jpg\" alt=\"The overhead crane is only used to remove the sawn blanks. \u00a9 Behringer\" width=\"249\" height=\"166\" srcset=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/4_BEHRINGER-Anwenderreportage-NETZSCH-17-scaled.jpg 2560w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/4_BEHRINGER-Anwenderreportage-NETZSCH-17-1536x1025.jpg 1536w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/4_BEHRINGER-Anwenderreportage-NETZSCH-17-2048x1366.jpg 2048w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/4_BEHRINGER-Anwenderreportage-NETZSCH-17-571x381.jpg 571w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/4_BEHRINGER-Anwenderreportage-NETZSCH-17-768x512.jpg 768w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/4_BEHRINGER-Anwenderreportage-NETZSCH-17-657x438.jpg 657w\" sizes=\"(max-width: 249px) 100vw, 249px\" \/><figcaption id=\"caption-attachment-13426\" class=\"wp-caption-text\">The overhead crane is only used to remove the sawn blanks.<br \/>\u00a9 Behringer<\/figcaption><\/figure><\/p>\n<h4>Main time parallel feeding of the saw<\/h4>\n<p>  The raw material is transferred fully automatically from the high-bay warehouse to the saws by a gantry robot, the so-called pick system.<br \/>\nAt the same time, the corresponding order data is imported via an interface.<br \/>\nOn the infeed side, both sawing systems are equipped with pendulum roller conveyors that move transversely.<br \/>\nThis makes it possible to load and unload one roller conveyor while the long material for the active sawing job is on the other side.<br \/>\nThis virtually eliminates non-productive times and maximizes system throughput.      <\/p>\n<h4>Fully automatic processing of sawing orders<\/h4>\n<p>  Netzsch relies on proven sawing technology from Behringer to process the sawing jobs.<br \/>\nThe two high-performance HBE411A Dynamic and HBM540A automatic band saws are characterized by precise saw cuts and reliability in unmanned operation.<br \/>\nThis is ensured by the basic design of the two bandsaws in portal construction, the use of vibration-damping cast components, their saw feed system with servo motor and the reliable chip removal system.<br \/>\nAs a result, costs can already be reduced during the sawing of semi-finished products thanks to low processing allowances.<br \/>\nParticularly with regard to the range of materials, which often includes expensive heat-treatable steels and duplex steels through to titanium and nickel-based alloys, there is a high savings potential.      <figure id=\"attachment_13428\" aria-describedby=\"caption-attachment-13428\" style=\"width: 249px\" class=\"wp-caption alignright\"><img decoding=\"async\" class=\" wp-image-13427\" src=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/5_BEHRINGER-Anwenderreportage-NETZSCH-14_HBM540-scaled.jpg\" alt=\"A closed material table for short sections and open storage areas for long bars are located on the outfeed side of the saw. \u00a9 Behringer\" width=\"249\" height=\"166\" srcset=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/5_BEHRINGER-Anwenderreportage-NETZSCH-14_HBM540-scaled.jpg 2560w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/5_BEHRINGER-Anwenderreportage-NETZSCH-14_HBM540-1536x1024.jpg 1536w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/5_BEHRINGER-Anwenderreportage-NETZSCH-14_HBM540-2048x1365.jpg 2048w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/5_BEHRINGER-Anwenderreportage-NETZSCH-14_HBM540-572x381.jpg 572w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/5_BEHRINGER-Anwenderreportage-NETZSCH-14_HBM540-768x512.jpg 768w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/5_BEHRINGER-Anwenderreportage-NETZSCH-14_HBM540-657x438.jpg 657w\" sizes=\"(max-width: 249px) 100vw, 249px\" \/><figcaption id=\"caption-attachment-13428\" class=\"wp-caption-text\">A closed material table for short sections and open storage areas for long bars are located on the outfeed side of the saw.<br \/>\u00a9 Behringer<\/figcaption><\/figure><\/p>\n<h4>Sorting the finished semi-finished products<\/h4>\n<p>  The finished semi-finished products are sorted according to order for transfer to subsequent process steps.<br \/>\nNetzsch opted for the following solutions for this: On the outfeed side of the HBE411A Dynamic automatic band saw, a link belt conveyor is responsible for transporting the material.<br \/>\nIn addition to long good parts, this can also easily convey very short offcuts or remnants.<br \/>\nA push-off device pushes the good parts, whether long or short, onto the designated material storage and closed material tables.<br \/>\nCut-offs and offcuts land in a scrap container at the end of the link conveyor.<br \/>\nMeanwhile, the HBM540A industrial saw has a cut-off gripper on the discharge side for sorting the sawn parts.<br \/>\nAccording to Behringer, the cut-off gripper is the &#8220;most process-reliable and flexible solution on the market&#8221; and makes it possible to distribute both short cut-offs and long, heavy good parts to different storage locations.<br \/>\nBoth sides of the outfeed roller conveyor can be occupied with deposit positions and the available space can be optimally utilized.<br \/>\nCut-offs and offcuts are pushed into scrap containers on the left-hand side.<br \/>\nGood parts can be sorted according to material quality or length and assigned to the different material storage locations.<br \/>\nNetzsch chose a combination of a closed material table for short pieces and open storage positions for long bars.<br \/>\nIf the bar has not been completely sawn open, the picking robot stores the remaining material again.<br \/>\nThe length of the offcut and the cassette number are recorded in the materials management system.<br \/>\nThis means that the remnant can be used again for a future work order.<br \/>\nIf the offcut is 600 mm or less in length, it is ejected.<br \/>\nHowever, it remains in the remnant management system and is stored in defined remnant boxes.                 <figure id=\"attachment_13430\" aria-describedby=\"caption-attachment-13430\" style=\"width: 251px\" class=\"wp-caption alignright\"><img loading=\"lazy\" decoding=\"async\" class=\" wp-image-13429\" src=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/6_BEHRINGER-Anwenderreportage-NETZSCH-22-scaled.jpg\" alt=\"Netzsch uses the raw material to produce rotors for the progressive cavity pumps, among other things. After cutting the raw material to length in the sawing center, the bar is processed in the lathe and then whirled. \u00a9 Behringer\" width=\"251\" height=\"167\" srcset=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/6_BEHRINGER-Anwenderreportage-NETZSCH-22-scaled.jpg 2560w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/6_BEHRINGER-Anwenderreportage-NETZSCH-22-1536x1024.jpg 1536w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/6_BEHRINGER-Anwenderreportage-NETZSCH-22-2048x1365.jpg 2048w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/6_BEHRINGER-Anwenderreportage-NETZSCH-22-572x381.jpg 572w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/6_BEHRINGER-Anwenderreportage-NETZSCH-22-768x512.jpg 768w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/6_BEHRINGER-Anwenderreportage-NETZSCH-22-657x438.jpg 657w\" sizes=\"(max-width: 251px) 100vw, 251px\" \/><figcaption id=\"caption-attachment-13430\" class=\"wp-caption-text\">Netzsch uses the raw material to produce rotors for the progressive cavity pumps, among other things.<br \/>\nAfter cutting the raw material to length in the sawing center, the bar is processed in the lathe and then whirled. <br \/>\u00a9 Behringer<\/figcaption><\/figure><\/p>\n<h4>Faster and safer<\/h4>\n<p>  The manual workload for the operators has been drastically reduced.<br \/>\nThe overhead crane is now only used for the initial storage of the material in the warehouse and for the final removal of the sawn sections.<br \/>\n&#8220;This is a quantum leap in occupational safety,&#8221; emphasizes project manager Markus Hanslmaier.<br \/>\n&#8220;The implemented goods management system ensures full control over the available raw material and usable offcuts at all times.&#8221;<br \/>\nThe space required for the storage facility has also been significantly reduced.<br \/>\nWhere previously an entire hall was required as storage space, storage is now concentrated on the footprint of the high-bay warehouse.<br \/>\nThe bridge storage system consists of 412 long goods cassettes with a total capacity of around 1600 tons.<br \/>\nThe new sawing center with bridge storage and fully automated material flow ensures a significant increase in efficiency.<br \/>\nAround 1500 saw cuts are made per week in three-shift operation.<br \/>\nToday, the Behringer Group is one of the world&#8217;s few leading full-range suppliers of high-performance band and circular saw technologies, sheet metal and profile processing machines and the corresponding transport systems.<br \/>\nThe second mainstay of Behringer GmbH is its own iron foundry.<br \/>\nPartly the company&#8217;s own machine production, but mainly customers from the German mechanical engineering sector are supplied by the in-house foundry.<br \/>\nWeb: <a href=\"http:\/\/www.behringer.net\" target=\"_blank\" rel=\"noopener\">www.behringer.net<\/a>            <\/p>\n","protected":false},"excerpt":{"rendered":"<div class=\"mh-excerpt\">As a global specialist for pumping complex media, Netzsch Pumpen &amp; Systeme GmbH, Waldkraiburg, specializes in the development, production and sale of positive displacement pumps. More than 75,000 pumps are <a class=\"mh-excerpt-more\" href=\"https:\/\/bbr.news\/en\/trend-setting-investment\" title=\"Trend-setting investment\">[&#8230;]<\/a><\/div>\n","protected":false},"author":3,"featured_media":13420,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[615],"tags":[1642],"class_list":{"0":"post-13435","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-company","8":"tag-behringer-en"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.6 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Trend-setting investment - bbr B\u00e4nder Bleche Rohre<\/title>\n<meta name=\"description\" content=\"As a global specialist for pumping complex media, Netzsch Pumpen &amp; Systeme GmbH, Waldkraiburg ... 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