{"id":13253,"date":"2024-08-16T05:08:23","date_gmt":"2024-08-16T03:08:23","guid":{"rendered":"https:\/\/bbr.news\/?p=13253"},"modified":"2024-08-27T11:47:04","modified_gmt":"2024-08-27T09:47:04","slug":"costs-saved-work-processes-simplified-and-quality-increased","status":"publish","type":"post","link":"https:\/\/bbr.news\/en\/costs-saved-work-processes-simplified-and-quality-increased","title":{"rendered":"Costs saved, work processes simplified and quality increased"},"content":{"rendered":"<div class=\"shariff shariff-align-flex-end shariff-widget-align-flex-end\" data-services=\"facebook\" data-url=\"https%3A%2F%2Fbbr.news%2Fen%2Fcosts-saved-work-processes-simplified-and-quality-increased\" data-timestamp=\"1724759224\" data-hidezero=\"1\" data-backendurl=\"https:\/\/bbr.news\/en\/wp-json\/shariff\/v1\/share_counts?\"><ul class=\"shariff-buttons theme-round orientation-horizontal buttonsize-small\"><li class=\"shariff-button twitter shariff-nocustomcolor\" style=\"background-color:#595959\"><a href=\"https:\/\/twitter.com\/share?url=https%3A%2F%2Fbbr.news%2Fen%2Fcosts-saved-work-processes-simplified-and-quality-increased&text=Costs%20saved%2C%20work%20processes%20simplified%20and%20quality%20increased\" title=\"Bei X teilen\" aria-label=\"Bei X teilen\" role=\"button\" rel=\"noopener nofollow\" class=\"shariff-link\" style=\"; 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background-color:#999; color:#fff\"><span class=\"shariff-icon\" style=\"\"><svg width=\"32px\" height=\"20px\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 32 32\"><path fill=\"#999\" d=\"M32 12.7v14.2q0 1.2-0.8 2t-2 0.9h-26.3q-1.2 0-2-0.9t-0.8-2v-14.2q0.8 0.9 1.8 1.6 6.5 4.4 8.9 6.1 1 0.8 1.6 1.2t1.7 0.9 2 0.4h0.1q0.9 0 2-0.4t1.7-0.9 1.6-1.2q3-2.2 8.9-6.1 1-0.7 1.8-1.6zM32 7.4q0 1.4-0.9 2.7t-2.2 2.2q-6.7 4.7-8.4 5.8-0.2 0.1-0.7 0.5t-1 0.7-0.9 0.6-1.1 0.5-0.9 0.2h-0.1q-0.4 0-0.9-0.2t-1.1-0.5-0.9-0.6-1-0.7-0.7-0.5q-1.6-1.1-4.7-3.2t-3.6-2.6q-1.1-0.7-2.1-2t-1-2.5q0-1.4 0.7-2.3t2.1-0.9h26.3q1.2 0 2 0.8t0.9 2z\"\/><\/svg><\/span><\/a><\/li><li class=\"shariff-button printer shariff-nocustomcolor\" style=\"background-color:#a8a8a8\"><a href=\"javascript:window.print()\" title=\"drucken\" aria-label=\"drucken\" role=\"button\" rel=\"noopener nofollow\" class=\"shariff-link\" style=\"; background-color:#999; color:#fff\"><span class=\"shariff-icon\" style=\"\"><svg width=\"32px\" height=\"20px\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 30 32\"><path fill=\"#999\" d=\"M6.8 27.4h16v-4.6h-16v4.6zM6.8 16h16v-6.8h-2.8q-0.7 0-1.2-0.5t-0.5-1.2v-2.8h-11.4v11.4zM27.4 17.2q0-0.5-0.3-0.8t-0.8-0.4-0.8 0.4-0.3 0.8 0.3 0.8 0.8 0.3 0.8-0.3 0.3-0.8zM29.7 17.2v7.4q0 0.2-0.2 0.4t-0.4 0.2h-4v2.8q0 0.7-0.5 1.2t-1.2 0.5h-17.2q-0.7 0-1.2-0.5t-0.5-1.2v-2.8h-4q-0.2 0-0.4-0.2t-0.2-0.4v-7.4q0-1.4 1-2.4t2.4-1h1.2v-9.7q0-0.7 0.5-1.2t1.2-0.5h12q0.7 0 1.6 0.4t1.3 0.8l2.7 2.7q0.5 0.5 0.9 1.4t0.4 1.6v4.6h1.1q1.4 0 2.4 1t1 2.4z\"\/><\/svg><\/span><\/a><\/li><\/ul><\/div><h3>In order to continue to meet the highest quality requirements according to international standards in mechanical and plant engineering and to produce economically, the Austrian company Th\u00f6ni Industriebetriebe GmbH wanted to replace an ageing flame-cutting machine at its Landeck metalworking plant. Together with Messer Cutting Systems, an efficient solution was implemented that led to better cutting quality, cost savings and easier work processing.<\/h3>\n<figure id=\"attachment_13240\" aria-describedby=\"caption-attachment-13240\" style=\"width: 249px\" class=\"wp-caption alignright\"><img decoding=\"async\" class=\" wp-image-13239\" src=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/3_8216.Thoeni-Team-vor-MultiTherm-scaled.jpg\" alt=\"\" width=\"249\" height=\"166\" srcset=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/3_8216.Thoeni-Team-vor-MultiTherm-scaled.jpg 2560w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/3_8216.Thoeni-Team-vor-MultiTherm-1536x1024.jpg 1536w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/3_8216.Thoeni-Team-vor-MultiTherm-2048x1365.jpg 2048w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/3_8216.Thoeni-Team-vor-MultiTherm-572x381.jpg 572w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/3_8216.Thoeni-Team-vor-MultiTherm-768x512.jpg 768w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/3_8216.Thoeni-Team-vor-MultiTherm-657x438.jpg 657w\" sizes=\"(max-width: 249px) 100vw, 249px\" \/><figcaption id=\"caption-attachment-13240\" class=\"wp-caption-text\">&#8220;The new MultiTherm saves us time and money and gives us outstanding cutting quality,&#8221; says the team at Th\u00f6ni Industriebetriebe GmbH (from left: Simon Siegele, Matthias Gritsch, Martin Haag and Rade Filipovic).<br \/>Th\u00f6ni Industriebetriebe GmbH<\/figcaption><\/figure>\n<p>Thomas Lang, Head of Purchasing and Work Preparation at Metallwerk Landeck, describes the starting point for the project: &#8220;Our aim is to develop, design and manufacture products and services of top international quality at competitive prices, taking environmental and energy aspects into account. We set ourselves the goal of continuously improving our services. In doing so, it is important to us to give preference to new and more efficient technologies.&#8221; A twenty-year-old flame-cutting system no longer met these requirements, particularly in terms of cutting quality and efficiency. Thomas Juen, foreman at the Landeck metal plant, adds: &#8220;The manual steps and inefficient use of the old system had a significant impact on our production processes.&#8221;<\/p>\n<h4>Challenging goals<\/h4>\n<p>Martin Haag, work planner at Metallwerk Landeck, took over the management of the project. He clearly defined his goals with Thomas Lang right from the start. Metallwerk Landeck needed a modern machine that delivers outstanding cutting quality, minimizes reworking steps such as weld seam preparation, automates the cutting of tubular parts and cuts sheet formats up to 8.5 x 2.5 metres.<\/p>\n<figure id=\"attachment_13245\" aria-describedby=\"caption-attachment-13245\" style=\"width: 250px\" class=\"wp-caption alignright\"><img fetchpriority=\"high\" decoding=\"async\" class=\" wp-image-13244\" src=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/5_8216.Rohrschneidsystem-PTC500-scaled.jpg\" alt=\"The PTC500 pipe cutting system can be used to process round pipes up to 500 mm in diameter. The Skew Rotator Delta ensures precise chamfers for weld seam preparation. \u00a9 Th\u00f6ni Industriebetriebe GmbH\" width=\"250\" height=\"375\" srcset=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/5_8216.Rohrschneidsystem-PTC500-scaled.jpg 1707w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/5_8216.Rohrschneidsystem-PTC500-1024x1536.jpg 1024w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/5_8216.Rohrschneidsystem-PTC500-1365x2048.jpg 1365w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/5_8216.Rohrschneidsystem-PTC500-254x381.jpg 254w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/5_8216.Rohrschneidsystem-PTC500-768x1152.jpg 768w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/5_8216.Rohrschneidsystem-PTC500-292x438.jpg 292w\" sizes=\"(max-width: 250px) 100vw, 250px\" \/><figcaption id=\"caption-attachment-13245\" class=\"wp-caption-text\">The PTC500 pipe cutting system can process round pipes up to 500 mm in diameter. The Skew Rotator Delta ensures precise chamfers for weld seam preparation.<br \/>Th\u00f6ni Industriebetriebe GmbH<\/figcaption><\/figure>\n<h4>Use experience<\/h4>\n<p>&#8220;The contact came about through a tender for CAD-CAM software that had been issued by Th\u00f6ni two years previously,&#8221; recalls Gerhard Wimmer, Head of Messer Cutting Systems Austria. &#8220;Thomas Lang and Martin Haag managed the tender at the time and held discussions with manufacturers. We then organized several visits to reference customers for Th\u00f6ni. There were visits and an exchange of experiences with three Messer Cutting Systems customers. This enabled us to convince Th\u00f6ni of our merits.&#8221; In addition to the visits and discussions, other criteria were also taken into account in the decision, says Martin Haag. In addition to the quality of the machine, factors such as the fast and short-term availability of spare parts, competent local contacts and efficient support were decisive. There were also specific requirements for the flame cutting machine. It should have specifications such as plasma cutting up to 35 mm, drilling at a ratio of 1:1, bevel cuts up to 50\u00b0 and a pipe rotation axis for pipes up to 500 mm in diameter. The overall solution from Messer Cutting Systems around the MultiTherm flame cutting machine was ultimately convincing. The cutting system combines plasma and oxyfuel cutting. Thanks to its diverse equipment options, it is designed for a wide range of applications. The CNC cutting machine is efficient with the highest demands on quality and productivity. The MultiTherm for Th\u00f6ni is equipped with a Skew Rotator Delta plasma beveling unit, an Alfa oxyfuel torch and the PTC500 pipe cutting system. The Skew Rotator Delta offers the possibility of cutting bevels with up to 400 A plasma current. This increases the range of options for cutting for users of medium to large portal machines. The Alfa burner is characterized by integrated height sensing and automatic ignition. The burner nozzle can be changed without tools, which drastically reduces set-up times. The burner effectively cuts right to the edge of the plate, ensuring better material utilization. With the modern and flexible OmniWin design and nesting software, Th\u00f6ni has a suitable tool for work preparation in flame cutting, for oxyfuel, plasma and laser cutting. The Austrian experts relied on the OmniBevel knife software for bevel cutting. It ensures straight cuts, cylindrical holes, exact chamfer angles and absolutely dimensionally accurate components. Th\u00f6ni also relies on gas solutions from Messer Austria.<\/p>\n<figure id=\"attachment_13243\" aria-describedby=\"caption-attachment-13243\" style=\"width: 251px\" class=\"wp-caption alignright\"><img decoding=\"async\" class=\" wp-image-13242\" src=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/4_8216.Skew-Rotator-Delta-scaled.jpg\" alt=\"Perfect cutting: The Skew Rotator Delta enables both vertical and bevel cuts with 400 A plasma current. \u00a9 Th\u00f6ni Industriebetriebe GmbH\" width=\"251\" height=\"167\" srcset=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/4_8216.Skew-Rotator-Delta-scaled.jpg 2560w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/4_8216.Skew-Rotator-Delta-1536x1024.jpg 1536w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/4_8216.Skew-Rotator-Delta-2048x1365.jpg 2048w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/4_8216.Skew-Rotator-Delta-572x381.jpg 572w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/4_8216.Skew-Rotator-Delta-768x512.jpg 768w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/4_8216.Skew-Rotator-Delta-657x438.jpg 657w\" sizes=\"(max-width: 251px) 100vw, 251px\" \/><figcaption id=\"caption-attachment-13243\" class=\"wp-caption-text\">Perfect cutting: The Skew Rotator Delta enables both vertical and bevel cuts with 400 A plasma current.<br \/>Th\u00f6ni Industriebetriebe GmbH<\/figcaption><\/figure>\n<h4>Special solutions required<\/h4>\n<p>Martin Haag still remembers the special requirements for the system layout: &#8220;The old gas supply was converted by Messer Austria and expanded to meet our new needs. To do this, we created a detailed system layout in the area of the old system in order to be able to place the extraction system in the foundation. The new system was installed over the turn of the year so as not to disrupt production as much as possible.&#8221; &#8220;The milestone for us was definitely the commissioning of the new system and the immediate start of production. This meant that we had no downtime in production,&#8221; says workshop manager Thomas Juen, pleased with the successful installation of the system. Another positive aspect is the excellent cooperation between Messer and Th\u00f6ni, explains Juen. Messer is also always available during operation and is always on hand with help and advice.<\/p>\n<h4>Save time and costs<\/h4>\n<p>Lang, Haag and Juen all agree that many things have improved since the new plant went into operation. These include high cutting quality, modern bevel cutting, precise tube cutting, an increase in the sheet formats that can be cut and simpler sheet layer compensation using a laser diode.<\/p>\n<figure id=\"attachment_13247\" aria-describedby=\"caption-attachment-13247\" style=\"width: 251px\" class=\"wp-caption alignright\"><img loading=\"lazy\" decoding=\"async\" class=\" wp-image-13246\" src=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/6_8216.ALFA-Autogenbrenner.jpg\" alt=\"The Alfa oxy-fuel torch effectively cuts right to the edge of the panel, ensuring better material utilization. \u00a9 Th\u00f6ni Industriebetriebe GmbH\" width=\"251\" height=\"170\" srcset=\"https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/6_8216.ALFA-Autogenbrenner.jpg 1742w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/6_8216.ALFA-Autogenbrenner-1536x1041.jpg 1536w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/6_8216.ALFA-Autogenbrenner-562x381.jpg 562w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/6_8216.ALFA-Autogenbrenner-768x521.jpg 768w, https:\/\/bbr.news\/wp-content\/uploads\/2024\/07\/6_8216.ALFA-Autogenbrenner-646x438.jpg 646w\" sizes=\"(max-width: 251px) 100vw, 251px\" \/><figcaption id=\"caption-attachment-13247\" class=\"wp-caption-text\">The Alfa oxy-fuel torch cuts effectively right up to the edge of the sheet, ensuring better material utilization.<br \/>\u00a9 Th\u00f6ni Industriebetriebe GmbH<\/figcaption><\/figure>\n<p>&#8220;We now produce small hole diameters and chamfers directly on the machine. This means they no longer have to be laboriously milled or drilled. This has significantly reduced costs. Today, we also cut thicker sheets than before. What&#8217;s more, we now have much shorter set-up and changeover times. All of this also saves us time and money,&#8221; sums up Haag. &#8220;With the tube turning axis, we can now process tubes with a tube diameter of 50 to 500 mm and a tube wall thickness of 2 to 30 mm and 6 m in length. Another new feature is that we can apply chamfers to the components,&#8221; continues Haag. The production team is also pleased with the improved working conditions. Placing and setting up the metal sheets has become much easier. By moving the extraction system into the foundation, the machine is more accessible and requires less space. The machine control system is more modern, making the machine easier to operate.<\/p>\n<h4>Digitization and automation<\/h4>\n<p>&#8220;We are very satisfied with our &#8216;Messer Experience&#8217; and would opt for this solution again,&#8221; says Lang in retrospect. &#8220;Messer has delivered a practical overall package, even compared to the competition. The quality feature &#8216;Made in Germany&#8217; was implemented perfectly.&#8221; Haag attributes the success of the project to a few specific things that he would also recommend to any company that needs to replace old systems: &#8220;In terms of a long-term solution, you shouldn&#8217;t save money in the wrong place. We felt well understood by Messer Austria right from the start and had the opportunity to visit various reference plants to talk to the operators about their experiences.&#8221; Areas of responsibility were also clearly defined. The selection process is certainly very complex and varies from case to case. The more you invest in preparation and planning, the easier and clearer the process will be. The next priority for Th\u00f6ni in Landeck is the digitalization and automation of work processes. Because this is where success for the future lies. &#8220;We are planning to completely digitalize the cutting area. This will later include the ERP connection. We can well imagine using the Industry 4.0 software suite OmniFab from Messer Cutting Systems here. With the new system, we have definitely taken a first step in this direction,&#8221; concludes Lang.<\/p>\n<p>&nbsp;<\/p>\n<p>Web: <a href=\"http:\/\/www.messer-cutting.com\" target=\"_blank\" rel=\"noopener\">www.messer-cutting.com<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<div class=\"mh-excerpt\">In order to continue to meet the highest quality requirements according to international standards in mechanical and plant engineering and to produce economically, the Austrian company Th\u00f6ni Industriebetriebe GmbH wanted <a class=\"mh-excerpt-more\" href=\"https:\/\/bbr.news\/en\/costs-saved-work-processes-simplified-and-quality-increased\" title=\"Costs saved, work processes simplified and quality increased\">[&#8230;]<\/a><\/div>\n","protected":false},"author":3,"featured_media":13238,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[615],"tags":[1728],"class_list":{"0":"post-13253","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-company","8":"tag-messer-cutting-systems-en"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.6 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Costs saved, work processes simplified and quality increased - bbr B\u00e4nder Bleche Rohre<\/title>\n<meta name=\"description\" content=\"In order to continue to meet the highest quality requirements according to international standards in mechanical and plant engineering and to produce economically, the Austrian company Th\u00f6ni Industriebetriebe GmbH wanted to replace an ageing flame-cutting machine at its Landeck metalworking plant. 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